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DC Motor and Magnet Control Products
OmniPulseTM DDC Digital DC Drive
 
Increase your competitive advantage by converting your DC controls to state-of-the-art OmniPulse DDC Digital DC drives.
 
The leader in crane and hoist motor control, Electromotive Systems, brings you the OmniPulse DDC Digital DC Drive. OmniPulse will improve the performance and reliability of your DC operated crane or hoist, while minimizing downtime, maintenance expenses and energy costs. OmniPulse DDC technology may also be applied in other industries. We employ semi-conductor technology, which provides better control of motor speed and torque than costly, older DCCP control technology. This micro-processor based, solid state, four-quadrant DC-to-DC control is designed for series, shunt or compound wound motors. More importantly, it will also improve safety in your facility.
 
Flexible Software
We know production needs change. That's why OmniPulse DDC was designed with universal software that provides superior flexibility during start-up and allows for quick parameter changes as needed. (Software upgrades or future releases can be flashed from a PC). OmniPulse DDC gives you optimal performance and speed regulation while adjusting to meet your changing operational requirements - without the need for additional hardware.
 
Drop-in Replacement for DCCP
OmniPulse DDC is the perfect drop-in replacement for traditional electromechanical controls, easily interfacing to existing power and control circuitry using the same connection points in a smaller footprint.
 
Backed by the Leader - Magnetek
OmniPulse DDC is backed by Magnetek Material Handling's superior application expertise and aftermarket support - available 24/7/365
 
OmniPulse DDC will help keep your production on track and your costs down. It's the smart choice in crane control that will pay dividends and provide your facility with a competitive advantage for years to come.
 
The OmniPulse DDC Advantage
  •  Improved Motor Speed & Torque Control
  •  Minimized Downtime & Improved Serviceability
  •  Reduced Ongoing Maintenance
  •  Expenses & Energy Costs
  •  Improved Safety
 
OmniPulse DDC Digital Crane Controls - Features at a Glance
  •  Compact, modular design
  •  Universal software adjustable for various application and production needs
  •  Built-in diagnostics to troubleshoot crane performance and keep your system up and running
  •  Standard-closed loop with sensorless feedback - 5% speed regulation
  •  Optional closed loop with tachometer feedback - 0.1% speed regulation
  •  May be configured for series, shunt, or compound wound motor applications
  •  The only DC to DC crane drive available with four-quadrant motor operation
 
OmniPulse DDC Cost Savings
  •  Reduction in maintenance costs
      - Fewer parts = less maintenance
      - Labor savings due to less frequent maintenance required
      - Reduced wear on the mechanical drive train
  •  Improved Reliability/Increased Up-time
      - OmniPulse drives use solid-state devices so there are less parts to fail
      - Higher reliability in digital technology
      - Ease of troubleshooting and diagnostics
      - Modular design of the OmniPulse DDC provides easier serviceability
  •  Inventory Savings
      - Reduction in inventory of DCCP component spares
      - OmniPulse DDC offers common hardware
      - Control & interface board is universal for all sizes
      - Two power frame sizes covers entire OmniPulse DDC product offering
  •  Energy Savings
      - Significant energy cost savings can be achieved with the OmniPulse DDC
  •  Flexibility to Production Requirements
      - OmniPulse DDC drives are easily adaptable to changing production requirements
 
Documentation
 
  •  OmniPulse DDC Brochure
  •  OmniPulse DDC Digital DC Drive Instruction Manual 144-45043
  •  RPM (Regenerative Power Module) Instruction Manual 144-45117
  •  OmniPulse DDC Digital DC Drive Application Questionnaire
  •  Digital DC Drives Diagnostics Tools
  •  OmniPulse FAQs
 

OmniPulseTM DSD DC Control
 
Magnetek's OmniPulse DSD DC Control brings advanced power technology to the operation of DC cranes and hoists.
 
We've evolved our highly successful DC drive technology, used to power over 25,000 elevator drives worldwide, to bring you a superior DC control for crane and hoist applications! OmniPulse DSD provides DC shunt wound bridge, trolley, and hoist motors with reliable, energy-efficient performance, while significantly reducing operating and maintenance costs.
 
The fully programmable OmniPulse DSD DC drive offers smooth controlled acceleration and deceleration ramps, permitting more efficient load placement and reduced load swing and mechanical shock. This results in increased production throughput and drive train life.
 
OmniPulse DSD DC Controls are available in component form, pre-engineered panels, or custom panels designed to your specifications, and include all standard features plus a wide variety of other control options. DSD also interfaces with IMPULSE Link 4.1 Basic or WDS (wired or wireless), offering remote parameter operation and diagnostic capabilities.
 
Safety Advantages
  •  Motor torque proving at start
  •  Brake torque proving at start and stop
  •  Safe Operating Windows reduces the possibility of programming unsafe parameters
  •  Microprocessor Watchdog Circuit monitors microprocessor operation
  •  Motor and control protection circuits
  •  Works with upper limit switches
 
Maintenance Advantages
  •  Elimination of contactor problems
  •  Motor protection circuits
  •  Elimination of motor in-rush currents reduces demand on collector bars and power centers
  •  Undervoltage protection
  •  Saves last 16 faults, automatic reset, or external fault reset
  •  Reduced mechanical stress
  •  Elimination of voltage transients caused by magnetic controls
  •  Microprocessor based built-in diagnostics
  •  Increased reliability over DC clapper controls and M-G sets
  •  Built for harsh operating environments
  •  2 line x 16 character LCD display in control cabinet as standard
 
Performance Advantages
  •  Traverse Motion-programmable, analog or multi-step speed reference
  •  Hoist Motion-programmable, analog or multi-step speed reference
  •  Load Float-allows a load to be held aloft at zero speed
  •  Maximum motor torque from startup to full speed
  •  Smooth load starting
  •  Programmable smooth acceleration from minimum to maximum speed
  •  Programmable smooth deceleration to creep-speed and stop
  •  MICROSPEED-fine speed control minimizes load swing during operation
  •  ULTRALIFT-fast no-load hook speeds/easy load spotting
  •  Built-in Auto Tune-self tunes to motor, faster startup; vital for modernization installation
  •  Limit switch inputs
  •  Inching control for exact load placement
  •  Built-in motor overload protection
 
Unsurpassed Aftermarket Support
OmniPulse is backed by the industry's best warranty and service, including:
  •  24 hour on-call service
  •  On-site technical support
  •  Emergency crane control replacement
  •  One-year warranty
  •  On-site training programs available
 
Optional Keypad
  •  Keypad operator has programmable features and computer diagnostics, allowing the operator to customize
     crane and hoist performance
  •  Display menus provide rapid access to operating status, features, and diagnostics
  •  Reprogramming parameters is a simple task
  •  Fault-detection and safety circuits record last 16 faults that may occur and protect motors from dangerous
     operating conditions
  •  Keypad operator displays the control's status, which provides for the fast diagnosis and repair of almost
     any problem
  •  Trouble-shooting is quick and easy with plain language diagnostics
 
Documentation
 
  •  OmniPulse DSD DC Control Brochure
  •  OmniPulse DSD Instruction Manual 140-10322
  •  OmniPulse FAQs
 

 
 
 

MagnePulseTM Digital Magnet Control
 
Magnetek, the leader in crane and hoist motor control, offers the MagnePulse Digital Magnet Control for the operation of DC industrial lifting magnets. Built on Magnetek's proven OmniPulse DDC platform, this microprocessor based, solid-state, DC-to-DC control combines advanced safety and performance features to improve productivity and reliability in your facility.
 
Advanced Performance
  •  Digital control of the magnet's demagnetizing current means the magnet cleans the load faster and
     more consistently, increasing throughput
  •  Exclusive OmniBeam feature allows the operator to enable any combination of up to four unique magnets
     to precisely match individual load requirements
  •  Stepped current allows you to program the drive to lift/clean a single slab or a stack of slabs, reducing
     cycles and improving throughput
  •  Power loss ride-through continues to energize the magnet to keep the control running and current flowing
     through the magnet when main power is lost
 
Improved Safety and Protection
  •  MagnePulse DMC automatically removes magnet power during a fault event, preventing damage to the drive
     and magnet
  •  Open/short circuit detection automatically disables current to the magnet if a cable is cut, avoiding control
     and magnet damage while improving plant safety
  •  Over-temperature protection utilizes the magnet's resistance to determine its temperature, preventing magnet
     damage and increasing life expectancy
  •  Digitally control the rate of current change to prevent voltage spikes or minimize drop time
  •  Password protection stops unauthorized users from changing the control characteristics
 
Increased Production and Efficiency
  •  Reduced lifting current maintains a full load while saving energy, lengthening magnet life, and
     increasing average lift capacity
  •  Efficient use of energy reduces magnet heating up to 50%, reducing or eliminating the need for magnet
     change-outs
  •  Flexible control options include single-input, dual-input, stepped-input, analog or serial current references
     as well as a programmable input to maximize magnet and crane performance
  •  Twenty-five drive, magnet and control status monitors check magnet current, voltage, resistance, temperature,
     DC bus voltage, and control variables to simplify process optimization
 
Enhanced Programmability and Diagnostics
  •  Comprehensive software provides superior flexibility and allows for quick parameter changes - software
     upgrades can be flashed from a PC
  •  Fully compatible with IMPULSE Link 4.1 Basic and IMPULSE Link 4.1 Wireless Diagnostic System (WDS)
     allowing you to upload, download and monitor parameters using a hardwired or wireless link to your PC
 
Flexible Options
MagnePulse DMC can be easily retrofitted into your current framework, using existing operator controls and connections. Magnetek can also provide a pre-engineered panel with all the components needed to provide complete magnet control. Panel accessory options include E-stop, fan kits, and circuit breakers. MagnePulse DMC may also be added to a custom panel, designed and built to your exact specifications.
 
Documentation
 
  •  MagnePulse Digital Magnet Control Brochure
  •  MagnePulse DMC Industrial Lifting Magnet Control 144-45300
  •  MagnePulse FAQs
 

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AC Motor Control

AC Motor Control
 
Adjustable Frequency Crane Controls are the Next Generation of Crane Performance:
 
   - IMPULSE®•G+ Series 4
   - IMPULSE®•VG+ Series 4
   - IMPULSE®•G+ Mini
   - IMPULSE®•T
Radio Remote Control

Radio Remote Control
 
Transmitters-Handheld Style:
  - EnrangeTM Flex EX Series
  - Flex Pro Series Radio Control
  - Telemotive Flex VUE®
  - Telemotive telePendantTM
  - Telemotive telePilotTM
  - Telemotive Pendant Style
Transmitters-Bellybox Style:
  - Telemotive MLTXTM, MLTX2TM
  - Telemotive SLTXTM, XLTXTM
  - Telemotive® MBT
Receivers:
  - EnrangeTM CAN-4 Receiver
  - EnrangeTM CAN-6 Receiver
  - EnrangeTM Flex M Receiver
  - Telemotive 30R Receiver
  - Telemotive 18K Receiver
  - Telemotive inteleSmart Receiver
 
Brake Products

Brake Products
 
Brake Products:
  - 200S Industrial Shoe Brakes
  - 300M AIST Mill Duty Shoe Brakes
  - Heavy-Duty Disc 400D
  - Motor Mounted Brakes
  - Vertical Brakes
  - Hy-Thrust Actuators
  - Braketronic® Controller
  - Brake Rectifiers
  - Wheels, Couplings, Enclosures
Pendant Pushbutton Stations

Pendant Pushbutton Stations
 
Pendant Pushbutton Stations:
  - SBI Pendant Pushbutton
  - SBP® Pendant Pushbutton
  - SBP2® Pendant Pushbutton
Cable and Festoon Systems

Cable and Festoon Systems
 
Cable & Festoon Systems:
  - C-Track Festoon
  - Heavy-Duty Aluminum Festoon
  - Heavy-Duty I-Beam Festoon
  - Marine Terminal I-Beam Festoon
  - Mill Duty I-Beam Festoon
  - Plug & Play Festoon Hardware
  - Flat Festoon & Round Pendant
    Cable
Conductor Bar Systems

Conductor Bar Systems
 
Conductor Bar Systems:
  - FABA® 100 Conductor Rail System
  - ELECTROBAR® 8-Bar Enclosed
    Conductor Bar System
  - ELECTROBAR® Elite Conductor
    Bar System
  - ELECTROBAR® FS (Finger Safe)
    Conductor Bar System
  - ELECTROBAR® HX-Bar Insulated
    Conductor Bar
 
Collision Avoidance Systems

Collision Avoidance Systems
 
Collision Avoidance:
  - LaserGuardTM
  - ReFlx® 120
  - ReFlx® 120 "Plus"
Replacement Transmitters, Parts

Replacement Transmitters & Parts
 
Replacement:
  - Transmitters
  - Switches
  - Other Parts
Batteries & Chargers

Replacement Batteries & Chargers
 
Replacement Batteries & Chargers:
  - BT107-0
  - BT108-0
  - BT115-0
  - BT650-0
  - E10670-2
  - Other parts & battery types
DC Motor and Magnet Control

DC Motor and Magnet Control
 
Digital DC Drives:
    - OmniPulseTM DDC DC Drive
    - OmniPulseTM DSD DC Control
 
Magnet Controllers:
    - MagnePulseTM Digital Magnet
      Control
 
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  Phone: (440) 543-7962
  Fax:     (440) 543-7963
  Web:   www.brakeproducts.com
  Email: sales@brakeproducts.com
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